New ABB PM891K02 3BSE053240R1 AC 800M controller Redundant Processor Unit Kit

The ABB PM891K02 3BSE053240R1 is a redundant processor unit kit for the AC 800M controller family within ABB Ability™ System 800xA. It is the highest-performance controller in the AC 800M lineup, featuring a 450 MHz MPC8270 PowerPC processor with 256 MB RAM (199.233 MB available for application) and delivering 0.043 ms per 1000 boolean operations — the fastest in its class.

  • Item No :

    3BSE053240R1 PM891K02
  • Order(MOQ) :

    1 Piece
  • Payment :

    EXW
  • Product Origin :

    Germany/Sweden/China
  • Shipping Port :

    Wuhan
  • Lead Time :

    3~5 days
  • Weight :

    3kg
  • Product Details

     
     
    Specification Description
    Manufacturer ABB
    Model PM891K02
    Article Number 3BSE053240R1
    Product Family AC 800M / System 800xA
    Product Type Redundant Processor Unit Kit
    Processor MPC8270 (PowerPC), 450 MHz 
    Memory (RAM) 256 MB total; 199.233 MB available for application 
    Performance (1000 Boolean Ops) 0.043 ms 
    Redundancy CPU, CEX-Bus, communication interfaces, S800 I/O; switchover ≤10 ms 
    Ethernet Ports 2 x RJ45 (CN1, CN2), 10/100 Mbps 
    Serial Port 1 x RJ45 (COM4, isolated, for configuration tool) 
    Storage Interface Secure Digital (SD) interface; no internal battery 
    CEX-Bus Capacity Up to 12 communication modules per unit 
    S800 I/O Capacity 7 clusters via optical ModuleBus (each up to 12 units) 
    Power Supply 24 V DC (19.2–30 V DC) 
    Current Consumption Typ. 660 mA / Max. 750 mA @ 24 V 
    Power Dissipation Typ. 15.8 W 
    Operating Temperature -25°C to +70°C 
    Protection Class IP20 
    Dimensions (W x H x D) 174 mm x 186 mm x 94 mm 
    Weight Approx. 4 kg (complete kit) 
    Lifecycle Status Active (PM300)

    Kit Contents (PM891K02):

    • 2 x PM891K01 Processor Unit 

    • 1 x TK850V007 CEX-Bus Extension Cable 

    • 1 x TK855 RCU Data Link Cable 

    • 1 x TK856 RCU Control Link Cable 

    Important Note: The BC810K02 CEX-Bus Interconnection Unit is not included in the kit. It must be ordered separately to enable hot replacement of PM891 processor units .

    Related Product Model Recommendations

     
     
    Model Description Typical Application
    PM891K02 (3BSE053240R1) (this model) Redundant kit, 2 x PM891K01, 450 MHz, 256 MB Highest-performance redundant process control 
    PM891K01 Single processor unit, 450 MHz, 256 MB Non-redundant high-performance applications
    PM866AK02 (3BSE081637R1) Redundant kit, 2 x PM866AK01, 133 MHz, 64 MB Mid-range redundant applications 
    PM867K02 (3BSE081638R1) Redundant High Integrity kit, SIL3 certified Safety-critical redundant systems
    BC810K02 (3BSE031155R1) CEX-Bus Interconnection Unit Required for hot-swap redundancy (not included) 
    CI854BK01 (3BSE069449R1) PROFIBUS DP-V1 communication interface Fieldbus expansion 
    CI867AK01 (3BSE092689R1) Modbus TCP communication interface Ethernet-based Modbus integration

    Payment & Delivery

    FAQs

    Q1: What is the primary function of the PM891K02?

    It is the highest-performance redundant processor unit kit for the AC 800M controller platform. It executes control logic, manages data processing, and coordinates communication with I/O modules in ABB Ability™ System 800xA. The redundant configuration ensures uninterrupted operation in critical processes such as power generation, oil & gas, and chemical production.

    Q2: What is included in the PM891K02 kit?

    The kit includes 2 x PM891K01 processor units, 1 x TK850V007 CEX-Bus Extension Cable, 1 x TK855 RCU Data Link Cable, and 1 x TK856 RCU Control Link Cable. BC810K02 is not included and must be ordered separately for hot-swap capability.

    Q3: How does the redundancy work?

    Two PM891K01 processor units operate in hot-standby configuration. The primary CPU processes all tasks while the backup CPU synchronizes data in real time. If the primary CPU fails, the backup takes over in ≤10 ms without interrupting field I/O or HMI communication.

    Q4: Does the PM891 require a battery?

    No. Unlike earlier AC 800M processors, the PM891 does not contain an internal battery. It uses a Secure Digital (SD) interface for firmware and data storage. The real-time clock is maintained via the system power supply.

    Q5: What are the typical applications for this controller?

    The PM891K02 is used in oil & gas (upstream and downstream process control), power generation (boiler and turbine control), chemical and petrochemical (reactor and distillation control), pharmaceutical (batch and continuous processes), and metallurgy (furnace and rolling mill control).

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