New ABB 3BSE081638R1 PM867K02 AC 800M controller Redundant High Integrity Processor Unit Kit

The ABB PM867K02  3BSE081638R1 is a redundant High Integrity processor unit kit for the AC 800M controller platform within ABB Ability™ System 800xA. It is a complete hot-standby package containing two PM867 CPU units, two TP830 baseplates, terminators, synchronization cables, and backup batteries.

  • Item No :

    3BSE081638R1 PM867K02
  • Order(MOQ) :

    1 Piece
  • Payment :

    EXW
  • Product Origin :

    Germany/Sweden/China
  • Shipping Port :

    Wuhan
  • Lead Time :

    3~5 days
  • Weight :

    3kg
  • Product Details

     
     
    Specification Description
    Manufacturer ABB
    Model PM867K02
    Article Number 3BSE081638R1
    Product Family AC 800M High Integrity / System 800xA
    Product Type Redundant Processor Unit Kit (Hot-Standby)
    Processor MPC866, 133 MHz 
    Memory (RAM) 64 MB total; 46.559 MB available for application 
    Flash PROM for Firmware 18 MB 
    Performance (1000 Boolean Ops) 0.09 ms 
    Min. Cycle Time Down to 1 ms 
    Redundancy CPU, CEX-Bus, communication interfaces, S800 I/O; switchover ≤10 ms 
    Safety Certification SIL 3 (IEC 61508), TÜV certified (with SM812 module) 
    Ethernet Ports 2 x RJ45 (CN1, CN2) for Control Network, 10/100 Mbps 
    Serial Ports 2 x RJ45 (COM3: RS-232C with modem control; COM4: isolated config tool port) 
    Power Supply 24 V DC (19.2–30 V DC) 
    Current Consumption Typ. 210 mA / Max. 360 mA @ 24 V 
    Power Dissipation 5.1 W typ. / 8.6 W max. 
    Backup Battery Lithium 3.6 V (2 included, one per CPU) 
    Dimensions (W x H x D) 119 x 186 x 135 mm 
    Weight Approx. 2.7 kg (complete kit) 
    System Compatibility 800xA 6.0.2 and onwards 
    Lifecycle Status Active (PM300) 

    Kit Contents (PM867K02): 2 x PM867 CPU, 2 x TP830 Baseplate (width=115mm), 2 x TB807 ModuleBus Terminator, 1 x TK850 CEX-Bus Expansion Cable, 1 x TK851 RCU-Link Cable, 2 x Battery for memory backup (4943013-6) .

    Related Product Model Recommendations

     
     
    Model Description Typical Application
    PM867K02 (3BSE081638R1) (this model) Redundant High Integrity kit, 2 x PM867, SIL3 Safety + high-availability process control 
    PM867K01 (3BSE076355R1) Single processor unit, High Integrity Non-redundant safety applications 
    PM866AK02 (3BSE081637R1) Redundant kit, 2 x PM866AK01, standard Standard redundant process control 
    PM891K02 (3BSE053242R1) Redundant kit, 450 MHz, 256 MB, highest performance Demanding large-scale DCS applications 
    SM812 Safety module for PM867 Required for SIL3 certification 
    BC810K02 (3BSE031155R1) CEX-Bus Interconnection Unit CEX-Bus redundancy and hot-swap 

    Payment & Delivery

    FAQs

    Q1: What is the primary function of the PM867K02?

    It is a redundant High Integrity processor unit kit for the AC 800M controller platform. It executes safety-critical and business-critical control logic in System 800xA, with dual CPUs operating in hot-standby configuration to ensure uninterrupted operation in critical processes such as refineries, LNG terminals, and power plants.

    Q2: What is included in the PM867K02 kit?

    The kit includes 2 x PM867 CPU units, 2 x TP830 baseplates, 2 x TB807 ModuleBus terminators, 1 x TK850 CEX-Bus expansion cable, 1 x TK851 RCU-Link cable, and 2 x memory backup batteries (4943013-6).

    Q3: How does the redundancy work?

    Two PM867 CPUs operate in hot-standby (1:1) configuration, synchronized via the TK851 RCU-Link cable. The primary CPU processes all tasks while the backup mirrors data in real time. If the primary fails, the standby takes over in ≤10 ms without interrupting field I/O or HMI communication.

    Q4: What is required for SIL 3 certification?

    SIL 3 functionality is enabled by adding the SM812 safety module and using SIL-certified software. The controller is TÜV certified for SIL 2 and SIL 3 (IEC 61508), allowing safety and standard control in one unit.

    Q5: What are the typical applications for this controller?

    It is used in oil & gas (ESD, F&G, PSD systems), power generation (turbine control, reactor cooling), chemical/petrochemical (SIL3 safety loops), LNG terminals, and rail transit signal interlocking systems where uninterrupted operation is essential.

Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.