New ABB 3BSE018161R1 PM864AK01 AC 800M controller Redundant High Integrity Processor Unit Kit

The ABB PM864AK01 3BSE018161R1 is a high-performance processor unit kit for the AC 800M controller family within ABB Ability™ System 800xA. It is a complete package containing the PM864A CPU, TP830 baseplate, terminators, and backup battery. Powered by a 96 MHz processor with 32 MB RAM (23.663 MB available for application), it delivers 0.15 ms per 1000 boolean operations and supports full CPU redundancy with hot-standby switchover.

  • Item No :

    3BSE018161R1 PM864AK01
  • Order(MOQ) :

    1 Piece
  • Payment :

    EXW
  • Product Origin :

    Germany/Sweden/China
  • Shipping Port :

    Wuhan
  • Lead Time :

    3~5 days
  • Weight :

    3kg
  • Product Details

     
     
    Specification Description
    Manufacturer ABB
    Model PM864AK01
    Article Number 3BSE018161R1
    Product Family AC 800M / System 800xA
    Product Type Processor Unit Kit (CPU + Baseplate)
    Processor 96 MHz
    Memory (RAM) 32 MB total; 23.663 MB available for application
    Flash PROM for Firmware 2 MB
    Performance (1000 Boolean Ops) 0.15 ms
    Redundancy CPU, CEX-Bus, communication interfaces, S800 I/O; switchover ≤10 ms
    Ethernet Ports 2 x RJ45 (CN1, CN2) for Control Network
    Serial Ports 2 x RJ45 (COM3: RS-232C with modem control; COM4: isolated config tool port)
    CEX-Bus Modules Up to 12 communication modules
    ModuleBus I/O Capacity Up to 96 I/O modules (non-redundant); 84 modules (redundant)
    Power Supply 24 V DC (19.2–30 V DC)
    Power Dissipation Typ. 6.9 W / Max. 11.4 W
    Backup Battery Lithium 3.6 V (4943013-6) for memory backup
    Operating Temperature +5°C to +55°C
    Protection Class IP20
    Dimensions (W x H x D) 119 x 186 x 135 mm
    Weight Approx. 1.2 kg (complete kit)
    System Compatibility System 800xA 6.0.2 and onwards
    Lifecycle Status Active (PM300)

    Kit Contents (PM864AK01): PM864A CPU, TP830 Baseplate (115 mm width), TB850 CEX-Bus Terminator, TB807 ModuleBus Terminator, TB852 RCU-Link Terminator, Memory Backup Battery (4943013-6), 4-pos Power Plug.

    Related Product Model Recommendations

     
     
    Model Description Typical Application
    PM864AK01 (3BSE018161R1) (this model) Processor Unit Kit, 96 MHz, 32 MB, single CPU Standard/high-availability process control
    PM864AK02 (3BSE018162R1) Redundant kit with 2 x PM864AK01 Critical processes requiring hot-standby
    PM866AK01 (3BSE076939R1) Higher-performance, 133 MHz, 64 MB Larger, more complex control tasks
    PM861AK01 (3BSE018157R1) Mid-range, 16 MB RAM Smaller process control applications
    PM891K01 (3BSE053241R1) Highest-performance, 450 MHz, 256 MB Demanding DCS applications
    TP830 Baseplate for PM864A Replacement mounting base
    TB852 RCU-Link Terminator Required for redundant configurations
    BC810K02 (3BSE031155R1) CEX-Bus Interconnection Unit CEX-Bus redundancy and hot-swap

    Payment & Delivery

    FAQs

    Q1: What is the primary function of the PM864AK01?

    It is a processor unit kit for the AC 800M controller platform, responsible for executing control logic, managing data processing, and coordinating communication with I/O modules in ABB Ability™ System 800xA. It is designed for medium-to-large process control applications in industries such as chemical, power, and metallurgy.

    Q2: Does the PM864AK01 support redundancy?

    Yes. The processor supports full CPU redundancy, covering CPU, CEX-Bus, communication interfaces, and S800 I/O. In a redundant pair configuration, the switchover time is ≤10 ms, ensuring uninterrupted operation in critical processes.

    Q3: What is included in the PM864AK01 kit?

    The complete kit includes: PM864A CPU, TP830 Baseplate (115 mm width), TB850 CEX-Bus Terminator, TB807 ModuleBus Terminator, TB852 RCU-Link Terminator, Memory Backup Battery (4943013-6), and 4-pos Power Plug.

    Q4: What software is required to program this controller?

    The PM864AK01 is configured using ABB Control Builder M (Compact Control Builder) within the 800xA engineering environment. It supports IEC 61131-3 programming languages and is compatible with System 800xA version 6.0.2 and onwards.

    Q5: What are the common causes of CPU failing to enter RUN mode?

    Common causes include:

    • Battery failure: The PM864AK01 uses a lithium backup battery (4943013-6) to retain SRAM data. If the battery is depleted, program data may be lost on power cycle. Replace the battery while power is ON to prevent data loss.

    • Terminator issues: Missing or improperly installed TB850 (CEX-Bus), TB807 (ModuleBus), or TB852 (RCU-Link) terminators can cause communication errors and prevent the CPU from entering RUN mode.

    • Baseplate seating: Verify that the CPU is fully engaged with the TP830 baseplate to ensure reliable backplane communication.

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