Foxboro FBM204 (P0916DC) 0-20 mA Input/Output Module

The Foxboro FBM204, part number P0916DC, is a compact 4-channel analog Input/Output module for the I/A Series and Foxboro Evo Distributed Control Systems. It combines four 0-20 mA analog input channels and four 0-20 mA analog output channels on a single Fieldbus Module, enabling simultaneous process measurement and final control element actuation from one rack slot .

Important Part Number Clarification: The P0916DC designation is used for both the FBM204 module itself and for the Type-1 termination cable assembly that connects the FBM204 baseplate to field wiring. When ordering, confirm whether you need the module (P0914SY or RH914SY) or the termination cable (P0916DC). This listing describes the FBM204 module configuration .

  • Item No :

    FBM204 P0916DC
  • Order(MOQ) :

    1
  • Payment :

    EXW
  • Product Origin :

    USA
  • Shipping Port :

    Wuhan, Hubei, China
  • Lead Time :

    3-5 days
  • Weight :

    1.5kg
  • Technical Specifications

     
     
    Parameter Specification
    Model FBM204
    Part Number P0916DC (module); P0914SY / RH914SY (module variant)
    Product Family Foxboro I/A Series / Foxboro Evo
    Hardware Type 0-20 mA Analog Input/Output Module
    Input Channels 4 isolated, independent channels
    Output Channels 4 isolated, independent channels
    Input/Output Range 0 to 20.4 mA DC (nominal)
    Input Accuracy ±0.03% of span (includes linearity)
    Output Accuracy ±0.03% of span (includes linearity)
    Accuracy Temperature Coefficient ±50 ppm/°C
    Input A/D Conversion Independent Sigma-Delta converter per channel; new reading every 25 ms
    Input Channel Impedance 61.5 Ω nominal
    Integration Period Software configurable
    Common Mode Rejection >100 dB at 50 or 60 Hz
    Normal Mode Rejection >95 dB at 50 or 60 Hz
    Output Load 750 Ω maximum
    Output Processing Delay 30 ms maximum
    Output Resolution 13 bits
    Isolation Channel-to-channel and channel-to-ground; withstands 600 V AC for 1 minute
    Communication Redundant 2 Mbps Fieldbus with auto-switching
    Power Supply 24 V DC (+5%, -10%) redundant
    Power Consumption 7 W maximum
    Heat Dissipation 3.5 W maximum
    Operating Temperature -20°C to +60°C (-4°F to +140°F)
    Storage Temperature -40°C to +85°C (-40°F to +185°F)
    Relative Humidity 5% to 95%, non-condensing
    Contamination Rating Class G3 (Harsh) per ISA S71.04
    Hot-Swap Yes (live insert/remove on energized baseplate)
    Warranty 1 Year

    Compatible Termination Assemblies & Cables

     
     
    Part Number Type Description
    P0916DC Type-1 Termination Cable 3 m prefabricated cable; connects FBM baseplate to field termination assembly
    P0916AG Termination Assembly For FBM204/FBM205 field wiring connections

    Note: The P0916DC termination cable is a separate accessory and is required for connecting field wiring to the FBM204 module.

    Key Features & Benefits

    Combined Analog Input and Output Capability

    The FBM204 integrates four analog input channels and four analog output channels on a single module, reducing module count in the rack and cutting rack slot consumption by approximately half compared to separate AI and AO cards. This hybrid design simplifies wiring, lowers overall system cost, and conserves valuable cabinet space for future expansion .

    High-Precision Signal Conversion

    Each input and output channel delivers ±0.03% of span accuracy with 13-bit output resolution. The module employs Sigma-Delta data conversion on a per-channel basis, providing new analog input readings every 25 ms with a configurable integration period to remove process noise and power line frequencies .

    Redundant Fieldbus Architecture

    As a main-type FBM, the module independently connects to the redundant 2 Mbps Fieldbus. If one Fieldbus segment fails, the module automatically switches to the alternate path, maintaining continuous data exchange with the control processor without process interruption .

    Configurable Fail-Safe Output Behavior

    The module supports per-channel fail-safe configuration with options for Hold (maintain last output) or Fallback (output a configured fallback value) during Fieldbus faults. Fallback data is individually configurable per output channel, ensuring that control valves behave predictably during abnormal conditions.

    Channel-to-Channel Galvanic Isolation

    Each channel is individually isolated from all other channels and earth. The module withstands 600 V AC for one minute between any channel and ground, or between any two channels, without damage. This isolation prevents field faults, ground loops, and electrical noise from propagating between channels or damaging upstream electronics .

    HART Compatibility

    The FBM204 channels meet the impedance requirements for a HART high-impedance device and can be used in a HART loop without interfering with HART signals between the field device and a Hand-Held Communicator. For FoxCom or HART transmitters used as input devices, a 200 Ω in-line resistor (P0902VY) must be added in series with the transmitter .

    Hot-Swap Capability

    The FBM204 supports live insert and removal on an energized I/A Series baseplate. The module can be removed or replaced without removing field device termination cabling, power, or communication cabling, dramatically reducing Mean Time to Repair (MTTR) and enabling maintenance during continuous process operations .

    Rugged Compact Construction

    The module features a compact design with a rugged extruded aluminum exterior for physical protection of circuits. It is rated for Class G3 (Harsh) environmental contamination per ISA S71.04, making it suitable for corrosive chemical plants, coastal installations, and other demanding industrial settings .

    Recommended Related Models

     
     
    Model Part Number Description Key Difference
    FBM204 P0916DC 0-20 mA I/O Module 4 AI + 4 AO (this module)
    FBM205 P0916AJ Redundant 0-20 mA I/O Redundant version for higher availability
    FBM201 — Analog Input Module 8 AI, no outputs
    FBM242 — Analog Output Module 0-20 mA outputs only
    FBM04 P0400YE 0-20 mA I/O Module 100 Series equivalent (4 AI + 4 AO)

    Compatible I/A Series Components:

    • Control Processors: CP60, FCP270, FCP280

    • Fieldbus Communication Modules: FCM10E, FCM2F2

    • Termination Cable: P0916DC (Type-1, 3 m)

    • Termination Assembly: P0916AG

    • Output Bypass Station: For output maintenance support

    Frequently Asked Questions (FAQ)

    Q1: What is the primary function of the Foxboro FBM204 (P0916DC)?

    The FBM204 is a mixed analog Input/Output module for the I/A Series and Foxboro Evo DCS. It provides four 0-20 mA analog input channels for process measurement and four 0-20 mA analog output channels for driving control valves and actuators, all communicating via the redundant 2 Mbps Fieldbus .

    Q2: What is the difference between P0916DC and P0914SY?

    P0916DC is the part number for both the FBM204 module (in some listings) and the Type-1 termination cable assembly (3 m, 50-pin D-SUB) that connects the FBM baseplate to field wiring. P0914SY (or RH914SY) is the module part number used in other catalogs. Always verify with your supplier whether you are ordering the module or the cable .

    Q3: What is the input and output accuracy of the FBM204?

    Both input and output channels provide ±0.03% of span accuracy (including linearity) with an accuracy temperature coefficient of ±50 ppm/°C .

    Q4: What is the maximum load for the output channels?

    Each output channel can drive a maximum load of 750 Ω. Exceeding this limit may cause output current to clamp below the full 20 mA range .

    Q5: Can the FBM204 be used with HART transmitters?

    Yes. The module channels are electrically compatible with HART signals. For FoxCom or HART transmitters used as input devices, a 200 Ω in-line resistor (P0902VY) must be added in series with the transmitter .

    Q6: Can the FBM204 be replaced without shutting down the system?

    Yes. The FBM204 supports hot-swap replacement on an energized I/A Series baseplate. Field wiring, power, and communication cables remain undisturbed, and the redundant Fieldbus ensures no loss of communication during the swap .

    Q7: What is the difference between the standard FBM204 and the Compact FBM204?

    The standard FBM204 mounts on a Modular baseplate accommodating up to 4 or 8 FBMs. The Compact FBM204 has a narrower design and mounts on a Compact 200 Series baseplate accommodating up to 16 compact FBMs. Both share the same 4 AI + 4 AO channel configuration and 0-20 mA range .

    Q8: What environmental conditions can the FBM204 withstand?

    The module is rated for Class G3 (Harsh) environmental contamination per ISA S71.04. Operating temperature is -20°C to +60°C, with storage from -40°C to +85°C. Humidity range is 5% to 95% non-condensing .

    Q9: What is the input channel impedance of the FBM204?

    The input channel impedance is 61.5 Ω nominal .

    Q10: What certifications does the FBM204 hold?

    The FBM204 holds UL/UL-C listing for Class I, Groups A-D, Division 2, T4; DEMKO ATEX certification as Ex nA IIC T4 for Zone 2; and meets European EMC Directive requirements (EN61326-1:2013 Class A Emissions, Industrial Immunity) .

    Q11: Does this module come with a warranty?

    Yes. This offering includes a 1 Year Warranty on the module. Verify warranty terms with your supplier before purchase.

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