Foxboro P0902XA (FBM41) High-Power Contact/DC Input/Output Interface Module

The Foxboro P0902XA, designated as the FBM41, is a High-Power Contact/DC Input/Output Interface Module for the I/A Series Distributed Control System (DCS). It provides 8 isolated digital input channels and 8 isolated digital output channels with high-current switching capability, engineered for driving external loads requiring up to 2.25 A per channel .

As an expansion module, the FBM41 connects to the redundant Fieldbus via a supporting main module, extending the system‘s discrete I/O capacity without consuming an additional Fieldbus connection. It is widely deployed in oil and gas, chemical processing, and power generation facilities for high-power discrete signal management and actuator control .

  • Item No :

    P0902XA FBM41
  • Order(MOQ) :

    1
  • Payment :

    EXW
  • Product Origin :

    USA
  • Shipping Port :

    Wuhan, Hubei, China
  • Lead Time :

    3-5 days
  • Weight :

    0.5kg
  • Technical Specifications

     
     
    Parameter Specification
    Model FBM41
    Part Number P0902XA
    Product Family Foxboro I/A Series
    Hardware Type High-Power Contact/DC Input/Output Expansion Module
    Input Channels 8 isolated, independent digital input channels
    Output Channels 8 isolated, independent digital output channels
    Input Type Contact Sense / DC Voltage Monitor
    Contact Sensor Open (off) or Closed (on)
    Open-Circuit Voltage 24 V DC ±20%
    Short-Circuit Current 5 mA maximum
    On-State Resistance 1 kΩ maximum
    Off-State Resistance 100 kΩ minimum
    Voltage Monitor (On-State) 15 to 60 V DC
    Voltage Monitor (Off-State) 0 to 5 V DC
    Filter Time (Input) Configurable: 4, 8, 16, or 32 ms
    Applied Voltage (Output) 60 V DC maximum
    Steady-State Output Current 2.25 A DC max per channel (12 A DC total)
    In-Rush Current 10 A DC maximum for 20 ms per channel
    Shorted-Load Duration Indefinite (switch shuts off for ~1 s on overload)
    ON-State Voltage Drop 0.4 V at 1 A
    OFF-State Leakage Current 0.5 mA maximum
    Inductive Loads Require protective diode across load
    Isolation 600 V AC for 1 minute between any channel and earth or between channels
    Power Requirements Redundant 26 to 42 V DC
    Power Consumption (Main Module Only) 9 W maximum
    Power Consumption (Main + Expansion) 15 W maximum
    Heat Dissipation (Main Only) 13 W maximum
    Heat Dissipation (Main + Expansion) 23 W maximum
    Communication Via redundant Fieldbus (Main module only)
    Indicators 2 operational status LEDs (1 red, 1 green); 8 input channel LEDs; 8 output channel LEDs
    Field Termination (Discrete Wire) 32 screw-clamp terminals (2 blocks × 16 terminals)
    Field Termination (Plug Connector) 34-pin connector (Burndy MSD 34 PM 118/124/824 or equivalent)
    Operating Temperature 0°C to +60°C (32°F to 140°F)
    Storage Temperature -40°C to +70°C (-40°F to +158°F)
    Relative Humidity 5% to 95% (non-condensing)
    Altitude (Operating) -300 to +3,000 m
    Contamination Level Class G3 (Harsh) per ISA Standard S71.04
    Mass 1 kg (2.2 lb)
    Mounting (With Y-Adapter) 1 × 8 Mounting Structure, I/A Series Industrial Enclosures, Field Enclosure 8
    Mounting (Without Y-Adapter) I/A Series Field Enclosure 4, 1 × 8 FBM Mounting Structure
    Warranty 1 Year

    Key Features & Benefits

    High-Power Output Switching with 2.25 A Per Channel

    The FBM41 is specifically designed to drive external loads requiring substantial current. Each of the 8 output channels supports 2.25 A steady-state current with a 12 A total capacity and a 10 A in-rush capability for 20 ms, enabling direct control of industrial actuators, relays, and solenoids without additional interposing relays .

    Intelligent Overload Auto-Restart Protection

    The module features a built-in overload auto-restart mechanism. When an overload condition is detected, the module opens the circuit for approximately 1 second and then automatically retries. This cycle can repeat indefinitely, effectively preventing module damage from external load short circuits or transient faults .

    Eight Isolated Input and Output Channels

    The FBM41 provides 8 fully isolated digital input channels and 8 fully isolated digital output channels. Input channels support both contact sense (dry contacts with 24 V DC wetting) and DC voltage monitoring (15–60 V DC logic levels). The per-channel isolation withstands 600 V AC for one minute, protecting the control system from field-side electrical faults and ground loops .

    Configurable Input Filtering

    The module supports software-configurable input debounce filtering with options for 4, 8, 16, or 32 ms. This eliminates noise-triggered false status indications from motor start electrical noise and contact bounce, while preserving valid equipment fault signals .

    Comprehensive LED Diagnostics

    The FBM41 features 18 front-panel LEDs: 2 operational status LEDs (1 red, 1 green), plus 8 input channel LEDs and 8 output channel LEDs. This granular indication enables rapid visual diagnostics of individual channel states without requiring workstation access .

    Flexible Field Termination Options

    The module supports multiple field termination configurations: 32 screw-clamp terminals (2 blocks × 16 terminals) for discrete wire connections, or a 34-pin plug connector (Burndy MSD 34 PM series) for pre-fabricated cable assemblies .

    Rugged Industrial Construction

    The module is rated for Class G3 (Harsh) environmental contamination per ISA S71.04, making it suitable for corrosive chemical plants, coastal installations, and other demanding industrial settings. It operates reliably across a temperature range of 0°C to +60°C .

    Recommended Related Models

     
     
    Model Part Number Description Key Difference
    FBM41 P0902XA High-Power Contact/DC Expansion I/O 8 DI + 8 DO, 2.25 A output (this module)
    FBM42 P0902XB High-Power Contact/DC Expansion I/O Higher power variant
    FBM241 P0916QS Mixed I/O Module Contact sense inputs with outputs
    FBM217 — Voltage Monitor Module 60 V DC voltage monitoring
    FBM219 — Contact Input Module 24 V DC wetting; successor platform

    Compatible I/A Series Components:

    • Main Module Required: FBM41 is an expansion module and must be paired with a compatible main module to connect to the Fieldbus

    • Termination Blocks: 32 screw-clamp terminals (2 × 16) or 34-pin connector (Burndy MSD 34 PM series)

    • Mounting: Standard I/A Series FBM carrier assemblies

    Frequently Asked Questions (FAQ)

    Q1: What is the primary function of the Foxboro FBM41 (P0902XA)?

    The FBM41 is a High-Power Contact/DC Expansion I/O Module for the I/A Series DCS. It provides 8 digital input channels and 8 high-current digital output channels for controlling external loads such as actuators, relays, and solenoids, extending the discrete I/O capacity of the control system .

    Q2: What is the output current capability of the FBM41?

    Each output channel supports 2.25 A steady-state current with a 12 A DC total capacity and a 10 A in-rush capability for 20 ms per channel. The module is designed for direct high-power switching without interposing relays .

    Q3: What input signal types does the FBM41 support?

    The input channels support two modes:

    • Contact Sense: Dry contact closures with internal 24 V DC ±20% wetting voltage

    • DC Voltage Monitor: External 15–60 V DC signals (On-State: 15–60 V DC; Off-State: 0–5 V DC)

    Q4: How does the overload protection work?

    When an overload condition is detected, the module opens the circuit for approximately 1 second and then automatically retries. This cycle can repeat indefinitely to protect the module from external load faults .

    Q5: Is the FBM41 a main module or expansion module?

    The FBM41 is an expansion module. It connects to the redundant Fieldbus via a supporting main module and does not independently interface with the Fieldbus. Power consumption specifications (9 W main only; 15 W with expansion) reflect this dual-module architecture .

    Q6: What are the compatible termination options?

    The FBM41 supports:

    • Discrete Wire Blocks: 32 screw-clamp terminals (2 blocks × 16 terminals)

    • Plug Connector Block: 34-pin connector (Burndy MSD 34 PM 118/124/824 or equivalent)

    Q7: What environmental conditions can the FBM41 withstand?

    The module operates reliably at 0°C to +60°C with storage from -40°C to +70°C. Humidity range is 5% to 95% non-condensing. It is rated for Class G3 (Harsh) environments per ISA S71.04 .

    Q8: What is the difference between FBM41 and FBM42?

    The FBM41 (P0902XA) and FBM42 (P0902XB) are both high-power Contact/DC expansion modules. The FBM41 is the standard variant, while the FBM42 may offer slightly different power or channel specifications. Consult the specific product manual for exact differences.

    Q9: What are typical applications for the FBM41?

    The module is commonly used for: high-power actuator control in chemical plants, relay and solenoid driving in oil and gas facilities, emergency shutdown system outputs in power generation, and industrial manufacturing line discrete I/O expansion .

    Q10: Is the FBM41 still in production?

    The FBM41 (P0902XA) is a discontinued/legacy product. It remains available through aftermarket suppliers as new original or new surplus stock for spare-part replacement in existing I/A Series installations .

    Q11: Does this module come with a warranty?

    Yes. This offering includes a 1 Year (12-month) Warranty on the module. Verify warranty terms with your supplier before purchase .

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