ABB DO840 3BSE020838R1 Digital Output Module

The ABB DO840 (3BSE020838R1) is a 16-channel digital output module from the S800 I/O family, designed for supervised 24V DC current-sourcing loads in both single and redundant configurations . As part of ABB's System 800xA and AC800M ecosystem, this module delivers robust performance for demanding industrial automation applications requiring high reliability and advanced diagnostics.

The DO840 features 16 current-sourcing output channels arranged in two isolated groups of eight, each with independent process-voltage supervision . Built-in protection mechanisms including current limiting, over-temperature protection, and inductive load suppression ensure stable operation even in harsh industrial environments.

  • Item No :

    DO840 3BSE020838R1
  • Order(MOQ) :

    1
  • Payment :

    EXW
  • Product Origin :

    Sweden
  • Shipping Port :

    Wuhan, Hubei, China
  • Lead Time :

    3-5 days
  • Weight :

    0.5kg
  • Products Description

    ABB DO840 3BSE020838R1 Digital Output Module in stock

    Model Number DO840 3BSE020838R1
    Place of Origin Sweden
    Dimension/Weight 0.5kg
    Condition New and Original
    Warranty 1 year
    Shipping term DHL Fedex TNT EMS UPS
    Payment TT / Western Union
    Delivery time 3-5 days
    Service 24 Hours Online Service

    HART pass-through:

    Media: The system has pass-through functionality and can be connected either as local I/O (S800) or as Remote I/O.

    Purpose: Makes HART data available for clients, e.g. Fieldbus Builder

    Protocol: HART protocol

    SW interface: Process data via 4 – 20 mA signal are I/O copied to application variables. HART data (status and diagnostic data) are available via “pass-through”.

    HW Interface: S800 I/O modules AI845, AI895, AO845 and AO845 S900 I/O modules AI930/931 and AO930

    OPC interface: Yes, via HART OPC server

    AO810V2 3BSE038415R1

    Key Features

    • 16 Supervised Digital Outputs – 24V DC current-sourcing channels for reliable field device control 

    • Two Isolated Groups – 8 channels per group with independent process-voltage supervision 

    • Redundancy Support – Designed for single or redundant configurations in high-availability systems 

    • Built-in Protection – Current limiting, over-temperature protection, and inductive load suppression per channel 

    • OSP (Output Set Point) Support – Predetermined safe output state during communication or module faults 

    • Advanced Diagnostics – Comprehensive self-checks with LED status indicators for each channel 

    • Hot Swap Capability – Replace modules without system shutdown

    • ModuleBus Integration – Seamless connection to ABB S800 I/O and AC800M controllers 

    Technical Specifications

     
     
    Specification Details
    Catalog Number 3BSE020838R1
    Model DO840
    Product Type Digital Output Module
    Output Channels 16 
    Output Type Current sourcing, 24V DC (high-side drive) 
    Signal Voltage Range 19.2 – 32V DC 
    Continuous Current per Channel 0.5 A max 
    Output Grouping Two isolated groups of 8 channels 
    Process-Voltage Supervision One supervision input per group 
    Protection Features Current limiting, over-temperature, inductive load suppression 
    Error Handling OSP (Output Safe Preset) supported 
    Power Dissipation Typical 4.3W 
    Current Consumption (ModuleBus) 130 mA (5V) / 200 mA (24V, external) 
    Isolation 500V AC dielectric strength 
    Response Time < 1 ms 
    Max Field Cable Length 600 m (shielded) 
    Operating Temperature 0 to +55°C (vertical mounting: 40°C) 
    Protection Class IP20 
    Dimensions (W × H × D) 45 × 119 × 102 mm 
    Weight Approx. 0.15 kg 
    Certifications CE, ATEX Zone 2, DNV, UL 508 

    Compatible MTUs (Module Termination Units)

    The DO840 requires a compatible termination unit. Approved MTUs include :

    • TU810V1 – Standard screw termination

    • TU812V1 – Screw termination with fuse

    • TU814V1 – Screw termination with relay

    • TU830V1 – Spring termination

    • TU833 – Spring termination with fuse

    • TU842 – Redundant configuration

    • TU843 – Redundant with fuse

    • TU852 – Extended temperature range

    Keying Code: CE – mechanical anti-insertion keying prevents insertion of incorrect module type.

    System Integration Notes

    • Redundancy Support: The DO840 is designed for high-availability applications. In redundant configurations, two modules form a pair that provides seamless takeover if the primary module fails .

    • OSP (Output Safe Preset): Configure predetermined output states to be applied upon module or communication failure. Ensure proper configuration before commissioning .

    • Voltage Supervision: Each output group includes process-voltage monitoring. Loss of the supervised voltage triggers warnings and can be read as diagnostic errors via the bus .

    • Cable Length: Maximum field cable length is 600 meters when using shielded cable .

    Applications

    The ABB DO840 is suited for demanding discrete output control across multiple industries:

    • Process Control – Driving solenoid valves, actuators, and alarms in chemical, oil & gas, and water/wastewater plants

    • Power Generation – Control of contactors, relays, and auxiliary systems in thermal and hydroelectric plants

    • Factory Automation – Switching of conveyors, packaging equipment, and manufacturing systems

    • Safety-Critical Systems – Redundant configurations for high-integrity applications (e.g., emergency shutdown, safety interlocks)

    Frequently Asked Questions (FAQ)

    Q1: How many output channels does the DO840 provide?

    The DO840 provides 16 digital output channels arranged in two isolated groups of 8 channels .

    Q2: What is the maximum current per channel?

    Each channel supports a maximum continuous output current of 0.5 A with built-in current limiting protection .

    Q3: What is the output type?

    The DO840 features current-sourcing (high-side drive) outputs at 24V DC .

    Q4: Does the DO840 support redundancy?

    Yes. The DO840 is designed for both single and redundant configurations, making it ideal for high-availability systems where uninterrupted operation is critical .

    Q5: What protection features are built into the module?

    Each output channel includes current limiting, over-temperature protection, and inductive load suppression to ensure reliable operation and protect connected devices .

    Q6: What is the OSP function?

    OSP (Output Set Point / Output Safe Preset) allows the module to automatically set outputs to a predetermined safe state in the event of a communication or module fault .

    Q7: Which MTUs are compatible with the DO840?

    Approved MTUs include: TU810V1, TU812V1, TU814V1, TU830V1, TU833, TU842, TU843, and TU852 . Always verify the specific TU revision for your chassis.

    Q8: What is the maximum field cable length?

    The maximum recommended field cable length is 600 meters when using shielded cable .

    Q9: What certifications does the DO840 carry?

    The module carries CE, ATEX Zone 2, DNV, and UL 508 certifications .

    Q10: Is the DO840 compatible with System 800xA and AC800M?

     

    Yes. The DO840 is part of the S800 I/O system and integrates seamlessly with ABB System 800xA and AC800M controllers via the ModuleBus .

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