ABB DO828 3BSE069055R1 16-Channel Relay Digital Output Module

The ABB DO828 (3BSE069055R1) is a 16-channel relay digital output module from the S800 I/O family, designed for reliable switching of AC and DC loads in demanding industrial automation applications . Featuring electromechanical relay outputs with Normally Open (NO) contacts, this module interfaces seamlessly with ABB AC800M controllers and System 800xA via the ModuleBus .

With 16 individually isolated channels, the DO828 provides robust control for actuators, contactors, solenoids, and pilot devices. Its comprehensive diagnostic capabilities and Output Safe Preset (OSP) function make it a trusted choice for process control, power generation, and factory automation applications where reliability and safety are paramount.

  • Item No :

    DO828
  • Order(MOQ) :

    1
  • Payment :

    EXW
  • Product Origin :

    Sweden
  • Shipping Port :

    Wuhan, Hubei, China
  • Lead Time :

    3-5 days
  • Weight :

    0.5kg
  • Products Description

    ABB DO828 3BSE069055R1 Digital Output Module in stock

    Model Number DO828 3BSE069055R1
    Place of Origin Sweden
    Dimension/Weight 0.5kg
    Condition New and Original
    Warranty 1 year
    Shipping term DHL Fedex TNT EMS UPS
    Payment TT / Western Union
    Delivery time 3-5 days
    Service 24 Hours Online Service

    HART pass-through:

    Media: The system has pass-through functionality and can be connected either as local I/O (S800) or as Remote I/O.

    Purpose: Makes HART data available for clients, e.g. Fieldbus Builder

    Protocol: HART protocol

    SW interface: Process data via 4 – 20 mA signal are I/O copied to application variables. HART data (status and diagnostic data) are available via “pass-through”.

    HW Interface: S800 I/O modules AI845, AI895, AO845 and AO845 S900 I/O modules AI930/931 and AO930

    OPC interface: Yes, via HART OPC server

    AO810V2 3BSE038415R1

    Key Features

    • 16 Relay Output Channels – Normally Open (NO) Form A contacts for AC/DC load switching 

    • Wide Voltage Range – 5–125V DC and 5–250V AC, accommodating diverse field devices 

    • 2A Continuous Current per Channel – Drives contactors, solenoids, valves, and indicators directly 

    • Individual Channel Isolation – Channel-to-channel and to circuit common for enhanced safety 

    • Output Safe Preset (OSP) – Predetermined safe state on communication or module fault 

    • Relay Supply Voltage Supervision – Warning LED and error signal on power loss 

    • Output Status Indicators – Individual channel status LEDs for real-time monitoring 

    • Robust Diagnostics – Fault (F), Run (R), OSP, and channel status LEDs 

    • Hot Swap Capability – Replace modules without powering down the system 

    Technical Specifications

     
     
    Specification Details
    Catalog Number 3BSE069055R1 
    Type Digital Output Module – Relay 
    Number of Channels 16 
    Signal Type Relay (NO) 
    Voltage Range 5–125V DC / 5–250V AC 
    Maximum Output Voltage 125V DC / 250V AC 
    Continuous Current per Channel 2A 
    Minimum Load Current 5 mA 
    Maximum Make Current 30 A for 50 ms (resistive) 
    Maximum Break Power (AC) 500 VA 
    Maximum Break Power (DC) 60 W 
    Pick-up Time (max) 10 ms 
    Release Time (max) 5 ms 
    Max Operations per Hour 2000 
    Mechanical Life > 20 × 10⁶ operations (no load) 
    Electrical Life > 0.16 × 10⁶ operations (2A resistive at 30V DC / 250V AC) 
    Isolation Individually isolated, channel-to-channel and to circuit common 
    Dielectric Test Voltage 2000V AC 
    Rated Insulation Voltage 250V 
    Power Dissipation Typical 3.5W 
    Current Consumption (+5V ModuleBus) 45 mA 
    Current Consumption (+24V ModuleBus) 80 mA 
    Current Consumption (+24V External)
    Maximum Field Cable Length 600 meters (656 yards) 
    Diagnostic LEDs Fault, Run, OSP, Channel 1–16 Status 
    Dimensions (W × H × D) 45 × 119 × 102 mm (111 mm with connector) 
    Weight Approx. 0.18 kg (0.4 lbs.) 
    MTU Keying Code ED 
    Compatible MTU TU851 

    Diagnostics & Fault Detection

    The DO828 provides comprehensive diagnostic capabilities for efficient troubleshooting and system monitoring :

     
     
    Diagnostic Feature Description
    Front Panel LEDs Fault (F), Run (R), OSP, Channel 1–16 Status
    Relay Supply Supervision Monitors 12V relay power converter; error signal if voltage disappears
    Warning LED Indicates loss of relay supply voltage
    Module Error Reported via ModuleBus
    Module Warning Reported via ModuleBus
    Channel Error Reported via ModuleBus

    Note: Relay supply voltage supervision can be enabled or disabled via a parameter . The OSP function sets outputs to a predetermined safe state upon error detection, configurable with timers of 256, 512, or 1024 ms .

    System Integration Notes

    Compatible MTU (Module Termination Unit)

    The DO828 must be used with the TU851 module termination unit . The mechanical anti-insertion keying code is ED .

    Isolation

    All outputs are individually isolated channel-to-channel and to circuit common . This prevents issues from propagating between channels and enhances system reliability.

    OSP (Output Safe Preset)

    Configure predetermined output states to be applied upon module or communication failure. The OSP timer can be set to 256, 512, or 1024 ms (256 ms used for Master) .

    Cable Length

    Maximum field cable length is 600 meters (656 yards) when using shielded cable .

    Applications

    The ABB DO828 is suited for discrete relay output control across a wide range of industries:

    • Process Control – Driving contactors, solenoids, and alarm indicators in chemical, oil & gas, and water/wastewater plants

    • Power Generation – Control of auxiliary systems, circuit breakers, and switching devices in thermal and hydroelectric plants

    • Factory Automation – Switching of motors, conveyors, packaging equipment, and manufacturing systems

    • General Purpose – High-voltage AC/DC load switching where individual channel isolation and robust relay contacts are essential

    What's Included

    • 1 × ABB DO828 Digital Output Module (3BSE069055R1)

    Why Buy From Us?

    • In Stock – ready to ship same/next business day

    • Fully Tested – each unit verified for functionality

    • Competitive Pricing – significant savings

    • Warranty Included – purchase with confidence

    • Technical Support – integration assistance available

    Frequently Asked Questions (FAQ)

    Q1: How many output channels does the DO828 provide?

    The DO828 provides 16 output channels based on electromechanical relays with Normally Open (NO) contacts .

    Q2: What voltage and current can the outputs handle?

    Each channel supports a wide voltage range of 5–125V DC and 5–250V AC with a maximum continuous current of 2A .

    Q3: Is the DO828 suitable for high-speed switching applications?

    No. As a relay-based output module, it has mechanical switching limitations with max 10 ms pick-up time and 2000 operations per hour at rated load . It is designed for conventional ON/OFF control.

    Q4: What MTU is required for the DO828?

    The DO828 must be installed on a TU851 module termination unit . The keying code is ED.

    Q5: Does the module provide individual channel isolation?

    Yes, the DO828 features individually isolated channels – channel-to-channel and to circuit common .

    Q6: What diagnostic features does the DO828 offer?

    The module provides front-panel LEDs: Fault, Run, OSP, and Channel 1–16 Status. It also supervises the 12V relay supply voltage and reports errors via ModuleBus .

    Q7: What is the Output Safe Preset (OSP) function?

    OSP allows the module to automatically set outputs to a predetermined safe state in the event of a communication or module fault. The timer can be configured for 256, 512, or 1024 ms .

    Q8: What is the maximum field cable length?

    The maximum recommended field cable length is 600 meters (656 yards) when using shielded cable .

    Q9: What certifications does the DO828 carry?

    The module carries CE mark, UL 61010-1, ATEX Zone 2, Class 1 Div 2, and DNV marine certification .

    Q10: Does the module support redundancy or intrinsic safety?

    No. The DO828 does not support redundancy, high integrity, SOE, HART, or intrinsic safety

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