New ABB 3BSE018157R1 PM861AK01 Redundant Processor Unit Kit

The ABB PM861AK01 3BSE018157R1 is a redundant processor unit kit from the AC 800M controller family, serving as the central processing core for ABB System 800xA distributed control systems. The controller supports full redundancy including CPU, CEX-Bus, communication interfaces, and S800 I/O, with failover time under 10 ms, making it ideal for critical process control in power generation, oil & gas, and chemical industries.

  • Item No :

    3BSE018157R1 PM861AK01
  • Order(MOQ) :

    1 Piece
  • Payment :

    EXW
  • Product Origin :

    Germany/Finland/Sweden
  • Shipping Port :

    Wuhan
  • Lead Time :

    3~5 days
  • Weight :

    3kg
  • Product Details

     
     
    Specification Description
    Manufacturer ABB
    Model PM861AK01
    Article Number 3BSE018157R1
    Product Family AC 800M / System 800xA
    Product Type Redundant Processor Unit Kit (CPU Kit)
    Processor MPC860, 48 MHz
    Performance 0.23 ms per 1000 boolean operations
    Memory 16 MB RAM (with ECC error detection and correction)
    Flash Memory 8 MB for firmware storage
    Redundancy Yes – CPU, CEX-Bus, communication interfaces, S800 I/O
    Switchover Time ≤ 10 ms in redundant configuration
    Ethernet Ports 2 x RJ45 (CN1, CN2) for Control Network
    Serial Ports 2 x RJ45 (COM3: RS-232C with modem control; COM4: isolated config tool port)
    Power Supply 24 V DC (19.2–30 V DC)
    Power Consumption Typ. 6.0 W, Max. 10.3 W
    Backup Battery Lithium 3.6 V (included)
    CEX-Bus Modules Up to 12 communication modules
    I/O Capacity Up to 96 I/O modules (non-redundant); 12 S800 I/O clusters
    Protection Class IP20
    Mounting DIN Rail (slide & lock mechanism)
    Dimensions 119 mm W × 189 mm H × 135 mm D
    Weight Approx. 1.15 kg (module only)
    Certifications CE, UL, cULus, ATEX Zone 2, Marine (ABS, DNV, LR, BV)
    Lifecycle Status Active (Mature)

    Kit Contents (PM861AK01):

    • 1 x PM861A CPU module (3BSE018168R1)

    • 1 x TP830 baseplate

    • 1 x TB850 CEX-Bus terminator

    • 1 x TB807 ModuleBus terminator

    • 1 x backup battery (4943013-6)

    • Power plug


    Related Product Model Recommendations

     
     
    Model Description Typical Application
    PM861AK01 (this model) Redundant CPU kit, PM861A, 16 MB RAM High-availability critical process control
    PM861K01 Single CPU kit, 1 x PM861A Non-redundant applications
    PM856AK01 Lower-performance redundant CPU kit (24 MHz) Smaller applications requiring redundancy
    PM862AK01 Higher-performance redundant CPU kit (32 MB RAM) Demanding applications requiring more capacity
    PM866AK02 High-performance redundant CPU kit (64 MB RAM) Large-scale DCS applications
    TP830 Baseplate for PM861A Replacement baseplate
    TB850 CEX-Bus terminator Bus termination for CEX-Bus
    TB807 ModuleBus terminator Bus termination for I/O expansion
    CI854BK01 PROFIBUS DP-V1 communication interface PROFIBUS field device connectivity
    CI867K01 Modbus TCP communication interface Modbus TCP integration

    Payment & Delivery

    FAQs

    Q1: What is included in the PM861AK01 kit?

    The PM861AK01 is a complete redundant CPU kit containing: 1 x PM861A CPU module, 1 x TP830 baseplate, 1 x TB850 CEX-Bus terminator, 1 x TB807 ModuleBus terminator, 1 x backup battery (4943013-6), and a power plug.

    Q2: What is the switchover time in redundant configuration?

    The PM861AK01 achieves failover time of ≤ 10 ms in redundant configuration. This ensures seamless, bumpless transfer from primary to backup CPU without process interruption, which is critical for continuous processes like power generation and refining.

    Q3: What communication interfaces does this controller provide?

    The controller baseplate includes:

    • 2 x RJ45 Ethernet ports (CN1, CN2) for Control Network connection (supports redundancy)

    • 2 x RJ45 serial ports (COM3, COM4): COM3 is RS-232C with modem control signals; COM4 is isolated for configuration tool connection

    Q4: What is the difference between PM861AK01 and PM861K01?

    The PM861AK01 is a redundant kit containing a single CPU unit designed for pairing with another PM861AK01 in a hot-standby configuration. The PM861K01 is a single CPU kit for non-redundant applications. For critical processes requiring high availability, the redundant AK01 version is recommended.

    Q5: What are common symptoms of a failing PM861AK01?

    Common failure signs include: CPU taking longer to start, unexpected status LED indications, occasional communication trouble with the AC 800M system, or controller not responding as expected. Before replacing the CPU, check power supply connections, CPU status indicators, communication cables and modules, and battery condition.

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