Allen-Bradley 440R-G23216 Guardmaster MSR142RTP Single-Function Safety Relay

The Allen-Bradley 440R-G23216 is a single-function safety relay from Rockwell Automation's Guardmaster MSR142RTP series, designed to provide reliable, high-performance monitoring for safety-related control systems . Certified to Performance Level e (PLe), Category 4, and SIL CL3, it is ideal for machine safety applications requiring many safety outputs. . It supports flexible reset configurations (automatic/manual or monitored manual) and is used with devices like interlock switches, emergency stop buttons, light curtains, and safety mats.

  • Item No :

    440R-G23216
  • Order(MOQ) :

    1
  • Payment :

    EXW
  • Product Origin :

    Germany
  • Shipping Port :

    Wuhan, Hubei, China
  • Lead Time :

    3-5 days
  • Weight :

    0.5kg
  • Product Specification

    Allen Bradley 440R-G23216 Safety Relay

    Key Features

     
     
    Feature Description
    High Safety Integrity Certified to PLe, Cat. 4 per ISO 13849-1 and SIL CL3 per IEC 62061/IEC 61508 for high-risk applications .
    Flexible Input Configuration Accepts 1 N.C. or 2 N.C. inputs, or 2 PNP OSSD signals from light curtains or safety mats .
    High Output Capacity Features 7 N.O. immediate safety outputs, plus 4 N.C. and 2 PNP solid-state auxiliary outputs .
    Multiple Reset Modes Configurable for Automatic/Manual or Manual Monitored Reset to suit different application requirements .
    Easy Installation DIN rail mountable with removable screw terminals for simple wiring and maintenance .
    Global Approvals CE, cULus, and TÜV certified, ensuring compliance with international safety standards .

    Technical Specifications

     
     
    Parameter Specification
    Manufacturer Allen‑Bradley / Rockwell Automation
    Catalog Number 440R-G23216
    Relay Model MSR142RTP 
    Type Single-Function Monitoring Safety Relay 
    Power Supply 24V AC/DC (0.85...1.1 x rated voltage) 
    Power Consumption 5 W max 
    Inputs 1 N.C. or 2 N.C., or 2 PNP OSSD (Light Curtain/Safety Mat) 
    Safety Outputs 7 N.O. (immediate) 
    Auxiliary Outputs 4 N.C. + 2 PNP Solid State 
    Reset Type Automatic/Manual or Manual Monitored (configurable) 
    Terminals Removable Screw Clamps 
    Mounting DIN Rail 
    Enclosure Width 67.5 mm 
    Enclosure Height 99 mm 
    Enclosure Depth 114.5 mm 
    Weight 0.45 - 0.47 kg 
    IP Rating IP40 (enclosure), IP20 (terminals) 
    Operating Temperature -5°C to +55°C 

    Functional Safety Data

    This relay delivers industry-leading safety performance :

     
     
    Parameter Value
    Performance Level (PL)
    Category
    SIL Capability CL3 
    PFH (Probability of Dangerous Failure per Hour) 290E-09 
    MTTFd > 210 years 
    DCavg (Diagnostic Coverage) 99 % 

    Applications

    The 440R-G23216 is suitable for monitoring a variety of safety devices in industrial applications :

    • Guard Interlocks: Monitoring 1 N.C. or 2 N.C. contacts on hinged or sliding guards.

    • Emergency Stop (E-Stop): Monitoring single or dual-channel E-stop pushbuttons.

    • Light Curtains (OSSD): Direct connection to 2 PNP OSSD outputs from safety light curtains.

    • Safety Mats: Monitoring 4-wire safety mats .

    • Process Machinery: Manufacturing, material handling, packaging, and robotics.

    Important Notes

    • Installation: Installation must be performed by authorized and trained personnel only . The device is designed for DIN rail mounting in a control cabinet.

    • Risk Assessment: Before installation, a risk assessment of the machine must be performed to determine if the relay's specifications are suitable .

    • Output Fusing: External fusing is required for the safety output contacts: 6 A slow blow or 10 A quick blow is recommended .

    • Contact Ratings: Safety and auxiliary relay contacts are rated for AC-15 (6 A/250V AC inductive) and DC-13 (3 A/24V DC) . The solid-state PNP auxiliary outputs are short-circuit protected .

    • Do Not Repair: If any malfunction or damage is present, do not attempt to repair. The unit must be replaced .

    • Removable Terminals: The screw terminals can be removed to simplify wiring and replacement .

    FAQ

    Q1: What is the 440R-G23216 used for?

    A: It is a single-function safety relay used to monitor safety devices (like E-stops and light curtains) and safely switch off machine power in response to a fault .

    Q2: What safety rating does the 440R-G23216 have?

    A: It is rated up to PLe, Category 4 (per ISO 13849-1) and SIL CL3 (per IEC 62061/61508) .

    Q3: What types of inputs does the relay accept?

    A: It accepts 1 N.C., 2 N.C., and 2 PNP OSSD signals from devices like light curtains or safety mats .

    Q4: How many outputs does the relay have?

    A: It has 7 N.O. safety outputs, and 4 N.C. plus 2 PNP solid-state auxiliary outputs .

    Q5: What reset modes are available?

    A: The relay is configurable for either Automatic/Manual reset or a Manual Monitored reset .

    Q6: What is the difference between 440R-G23216 and 440R-G23214?

    A: All three catalog numbers (440R-G23214, -G23215, -G23216) are in the MSR142RTP series. The specific configuration differs; the -G23216 model has a 24V AC/DC power supply, 7 N.O. safety outputs, and 4 N.C. + 2 PNP auxiliary outputs, with removable screw terminals 

    Advantage

    High performance: Allen Bradley modules are designed with advanced technology and design to ensure high performance and stability.

    Reliability: Allen Bradley modules are rigorously tested and certified for outstanding reliability and durability.

    Flexibility: A variety of types and specifications of modules are available, which can be selected and configured according to actual needs.

    Easy maintenance: Powered Plug-in (RIUP) function is provided for easy maintenance and replacement of modules.

    Security: CIP safety bridging and routing functions are supported, providing solutions with functional safety up to SIL 3.

     

     

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