The ABB PFEA113-65 (3BSE050092R65) is a high-performance tension controller from the PFEA113 series, part of ABB's Web Tension Systems . Its core function is to serve as a dedicated control unit for precise regulation of web, wire, and film tension in industrial processing lines, ensuring consistent material quality and preventing defects during winding and unwinding operation.
Item No :
3BSE050092R65Order(MOQ) :
1Payment :
EXWProduct Origin :
SwedenShipping Port :
Wuhan, Hubei, ChinaLead Time :
3-5 daysWeight :
6kgProducts Description
ABB 3BSE050092R65 DCS Module in stock
| Model Number | 3BSE050092R65 |
| Place of Origin | Sweden |
| Dimension/Weight | 6kg |
| Condition | New and Original |
| Warranty | 1 year |
| Shipping term | DHL Fedex TNT EMS UPS |
| Payment | TT / Western Union |
| Delivery time | 3-5 days |
| Service | 24 Hours Online Service |
Key Parameters and Features
| Item | Specifications / Features |
|---|---|
| Product Type | Tension Controller / Tension Electronic Measurement Unit |
| System Platform | ABB Web Tension Systems; integrates with ABB AC 800M and System 800xA |
| Sensor Inputs | 4 independent channels for ABB Pressductor® load cells (PFTL/PFBL series) |
| Measurement Range | 0-200% full scale |
| Accuracy | ±0.1% of full scale |
| Response Time | < 10 ms |
| Analog Outputs | 6 configurable (voltage or current), e.g., -5V to +11V / 0-21 mA |
| Digital Inputs/Outputs | 1 DI / 4 DO (alarm and status) |
| Communication | PROFIBUS DP, RS-485, Modbus TCP |
| Protection Rating | IP65 (environmentally sealed) / IP20 (DIN rail mount) |
| Power Supply | 24 V DC (18-36 V) |
| Operating Temperature | 0°C to +55°C / -20°C to +60°C |
High-Precision, Multi-Channel Tension Control: The module's standout feature is its support for up to four independent load cells . This enables precise tension measurement and PID control across multiple points on a wide web, ensuring uniform material handling and preventing defects like "stretching" or "creasing" .
Versatile I/O and Advanced Control Algorithms: The module provides six configurable analog outputs for direct control of actuators like brakes or VFDs . It features advanced functions including taper tension control, speed compensation, and diameter calculation to manage dynamic changes during winding and unwinding .
Robust Industrial Design for Harsh Environments: The IP65-rated version is designed for direct installation in demanding conditions with dust, oil, or moisture, such as paper mills or printing plants, without needing external enclosures . It includes comprehensive diagnostics for sensor wiring faults and communication errors .
Seamless System Integration: It supports PROFIBUS DP and Modbus TCP for simple integration with ABB System 800xA, AC 800M controllers, and third-party PLCs . It can be cascaded (up to 3 units) to create a system with 12 sensors for complex segmented roll applications .
The PFEA113-65 is a key component in industrial processes requiring precise tension control:
Paper & Pulp: Paper machines, coating lines, and slitter-rewinders .
Printing & Packaging: Printing presses and laminating machines .
Textile & Film: Weaving, winding, and film stretching lines .
Metal Processing: Metal strip rolling and slitting lines .
Q1: What is the primary function of the PFEA113-65?
A: It is a tension controller that receives signals from ABB load cells to regulate material tension during processing, maintaining a constant force to prevent breaking or stretching .
Q2: What makes the PFEA113-65 different from a standard PLC I/O module?
A: It is a specialized "intelligent" controller. It integrates signal conditioning, PID control algorithms, and high-speed I/O specifically for tension applications. This provides faster response and more robust control than using a general-purpose I/O module .
Q3: How many sensors can the PFEA113-65 support?
A: A single module supports up to 4 ABB load cells. Up to three units can be cascaded to support 12 sensors for multi-zone applications .
Q4: Is the PFEA113-65 suitable for harsh industrial environments?
A: Yes. An IP65 version is available for high-dust or moisture environments . The IP20 version is intended for standard control cabinet mounting .
Q5: What communication protocols are supported?
A: It supports PROFIBUS DP and Modbus TCP via RS-485 .
Q6: What is the current lifecycle status of the PFEA113-65?
A: While some sources list it as "Active" and "In Stock" , others note it as a legacy product available from distribution .
The PFEA113-65 (3BSE050092R65) is part of the ABB PFEA tension controller series. Below are related products and alternatives:
| Product/Model | Type | Brief Description |
|---|---|---|
| PFEA113-65 (3BSE050092R65) | Featured Module | The featured high-performance tension controller with 4 sensor inputs and IP65 option . |
| PFEA111-65 | Tension Controller | A similar, likely lower-capacity model, possibly a predecessor to the PFEA113 series . |
| PFEA113-20 | Tension Controller | A variant with a different range, often mentioned in conjunction with the -65 model . |
| PFTL101A | Load Cell | A compatible ABB Pressductor® tension load cell for force measurement . |
| PFBL141B | Load Cell | Another compatible ABB Pressductor® bearing load cell, often used with the PFEA series . |
For high-precision multi-sensor applications: The PFEA113-65 is the flagship model, supporting 4 sensors and advanced cascade capabilities .
For simpler systems: The PFEA111-65 may be appropriate if fewer I/O or features are required .
For compatibility: Always confirm sensor compatibility (e.g., PFTL, PFBL series) with the specific tension controller model .
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