ABB SDCS-CON-2A 3ADT309600R0002 Control Board

The ABB SDCS-CON-2A (3ADT309600R0002) is a main control board for ABB SDCS-series DC drive systems, including the DCS500, DCS600, and DCS800 families. Its core function is to serve as the central processing unit for the drive, executing closed-loop control algorithms for motor speed, torque, and current regulation while managing communication between the drive and higher-level automation systems.

  • Item No :

    SDCS-CON-2A 3ADT3096
  • Order(MOQ) :

    1
  • Payment :

    EXW
  • Product Origin :

    Sweden
  • Shipping Port :

    Wuhan, Hubei, China
  • Lead Time :

    3-5 days
  • Weight :

    0.2kg
  • Products Description

    New and Original ABB SDCS-CON-2A 3ADT309600R0002 DCS Module in stock

    Model Number SDCS-CON-2A 3ADT309600R0002
    Place of Origin Sweden
    Dimension/Weight 9.6*11.9*5.4cm / 0.2kg
    Condition New and Original
    Warranty 1 year
    Shipping term DHL Fedex TNT EMS UPS
    Payment TT / Western Union
    Delivery time 3-5 days
    Service 24 Hours Online Service

    TB840A 3BSE037760R1

    Key Parameters

     
     
    Item Specifications / Features
    Product Type Drive Control Board / Main CPU Board
    Part Number 3ADT309600R0002 (SDCS-CON-2A)
    System Platform ABB DCS500 / DCS600 / DCS800 DC Drives; ACS800 AC Drives
    Processor Industrial-grade high-speed DSP/microprocessor
    Power Supply 24 V DC ±20%, power consumption ≤15 W
    Communication Interfaces RS-232 (debug), RS-485 (Modbus RTU), CAN Bus, Fiber-optic SDCS-Link
    Isolation 1500 V AC between analog/fiber pulse circuits and control circuits
    Operating Temperature -25°C to +70°C
    Weight Approx. 0.41 kg
    Software Supplied without pre-installed firmware/software
    Product Status Discontinued by ABB (replaced by 3ADT220072R0012)

    Core Features & Advantages

    • Precision Motor Control with Dual-Loop Regulation: The board's standout feature is its ability to execute dual-loop PI control (speed outer loop + current inner loop), independently managing both the armature and field circuits. This enables four-quadrant operation with smooth forward/reverse and motoring/regenerative braking, achieving steady-state speed accuracy of ≤±0.1% of rated speed.

    • Comprehensive I/O and Communication Capabilities: The board integrates multiple analog and digital I/O channels for signal acquisition and control, including 0-10V/4-20mA analog inputs for armature/field current and bus voltage monitoring. Communication options include RS-232 for local debugging, RS-485 for Modbus RTU connectivity to PLC/DCS systems, CAN bus for multi-drive synchronization, and a fiber-optic SDCS-Link interface for triggering thyristor power units.

    • Robust Protection and Diagnostics: The board features millisecond-level fault protection that immediately blocks fiber-optic trigger pulses upon detecting faults. Protection functions include armature overcurrent, field overcurrent, field loss, DC bus overvoltage/undervoltage, and thyristor short-circuit detection. Onboard LEDs provide status indication for power, fault, and communication.

    • Hardware-Only Design for Flexible Firmware Loading: A distinguishing feature is that the board is supplied without pre-installed software. This allows a single board hardware to be loaded with different firmware versions to match various drive models and power ratings. However, this means commissioning requires ABB's programming tools (such as DriveWindow or DriveComposer) and the correct parameter backup.

    Typical Applications

    The SDCS-CON-2A is used as a critical component in heavy industrial drive systems, including:

    • Metals Processing: Rolling mills and metal processing lines

    • Paper & Pulp: Paper machines requiring precise tension and speed control

    • Heavy Industry: Mining hoists, cranes, and cement machinery

    • Power Generation: UNITROL excitation systems

    Frequently Asked Questions (FAQ)

    Q1: Is the SDCS-CON-2A still in production?

    A: No. The SDCS-CON-2A (3ADT309600R0002) has been discontinued by ABB. It is primarily sourced as a spare part for existing installations through surplus or refurbished channels. The official replacement is the 3ADT220072R0012.

    Q2: Does this board come with software pre-installed?

    A: No. The SDCS-CON-2A is supplied as a hardware component only without pre-installed firmware or software. You will need to load the appropriate firmware and parameters for your specific drive configuration using ABB's programming tools.

    Q3: What is the difference between 3ADT309600R0001 and 3ADT309600R0002?

    A: The 3ADT309600R0001 is the older version, while the 3ADT309600R0002 is the updated replacement. The R0002 version can directly replace the R0001 in most applications.

    Q4: Can I use this board for non-ABB drives?

    A: No. This board is proprietary hardware designed specifically for ABB drive series and requires matched firmware and drive hardware to function correctly.

    Q5: What is the recommended procedure for replacing this board?

    A: Before replacing, ensure the drive is fully de-energized and locked out. Wait for DC link capacitors to fully discharge (3-5 minutes). Use ESD protection when handling the board. After installation, you must download the correct firmware and restore the original parameter set using ABB's DriveWindow or DriveComposer software.

    Q6: What are the key safety precautions during installation?

    A: Never perform hot-swapping as it can damage onboard chips. Always cut off main power and wait for capacitor discharge. Wear an anti-static wristband. Clean gold finger contacts with anhydrous alcohol before installation to avoid poor contact from oxidation.

    Recommended Models & Related Products

    The SDCS-CON-2A is part of the ABB SDCS control board family. Below are key related models:

     
     
    Product/Model Type Brief Description
    3ADT309600R0002 Featured Module SDCS-CON-2A control board without software; current production spare
    3ADT309600R0001 Older Version Previous hardware version, replaced by R0002
    3ADT220072R0012 Replacement Official ABB replacement for the SDCS-CON-2A
    3BHE004059R0001 Alternative Part No. Another part number associated with SDCS-CON-2A for DCS500/DCS600
    SDCS-PIN-205 Pulse Board Associated auxiliary board for pulse generation
    SDCS-FEX-2A Field Board Associated field excitation board

     

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